Motor Control Center Panel for a Prototype Machine
As a UL 508A certified panel shop, Hydraquip Electric Systems has the expertise and capability to design and build custom control panels using the trusted UL 508A Listing Mark. This certification signifies that our control panels meet rigorous, nationally recognized safety standards, providing both authority and peace of mind to our customers. By adhering to these stringent standards, Hydraquip Electric Systems ensures that each control panel not only enhances public safety but also complies fully with national and local electrical codes, guaranteeing safety, reliability, and regulatory compliance.
Initially, we were approached by a client seeking advanced fluid power solutions alongside their electrical control requirements. This opportunity allowed us to successfully complete our first UL 508A certified control panel, proving our ability to meet the high demands of customized industrial applications. Through this project, our team addressed unique challenges and delivered a high-quality panel that fit the customer’s exact needs.
One significant challenge we encountered was managing space constraints within the control cabinet. The customer needed multiple motor controls housed within a compact space. Leveraging our experience in efficient design, we incorporated a busbar power distribution system alongside the Sprecher & Schuh Soft Starter, enabling us to significantly reduce the overall panel dimensions. This space-saving solution optimized layout without compromising performance or functionality.
Additionally, our team customized a powerful 3200W battery charger as part of the system. This high-output charger was designed to allow flexible power options, enabling the system to run seamlessly from either a generator or an external 120 VAC power source. This adaptability enhances the system’s usability, ensuring consistent power availability across a variety of operational settings.
Hydraquip Electric Systems’ first UL 508A certified control panel exceeded the customer’s expectations, delivering the precise functionality and control needed to run their application efficiently. Our commitment to high standards and innovative design has made us a trusted partner in advanced control solutions, and we look forward to further expanding our capabilities in the UL 508A panel market.
Key Components:
Danfoss VFD – The Danfoss Variable Frequency Drive (VFD) provides precise motor control, improving energy efficiency and reducing wear on components. With adjustable speed capabilities, it’s ideal for applications requiring variable motor outputs.
Bus Bar System to Minimize Control Panel Footprint – The integrated bus bar system reduces wiring complexity and conserves valuable panel space. By streamlining power distribution, it also enhances overall system organization and accessibility.
Sprecher and Schuh Soft Starters – Saved 25-40% Space in the Panel – The Sprecher and Schuh Soft Starters provide smooth motor start-up while saving significant space, up to 40%, within the control panel. This efficient design minimizes electrical stress on components and extends motor lifespan.
Access the Line Motor Starters – With easy access to line motor starters, maintenance and adjustments are simplified, reducing downtime. The configuration allows quick troubleshooting and increased operational efficiency.
Controls Motors, Fans, and Heaters – Both Local and Remote Control Capabilities – The system enables comprehensive control over motors, fans, and heaters, with options for both local and remote operation. This flexibility ensures that operations can be managed efficiently and from any location as needed.
Built-In Battery Charger with Dual Supply Input – Equipped with a high-capacity battery charger, the system supports dual supply input, allowing for seamless power redundancy. This feature ensures uninterrupted operation even in fluctuating power conditions.