A mining equipment specialist company sought a partner capable of delivering superior electrohydraulic control systems for Bulk Explosive trucks. Fortunately, Hydraquip Electric Systems was ready to take on the challenge, bringing extensive expertise in designing advanced control systems tailored for demanding industrial applications.

The control system needed to be sophisticated enough to accurately manage the speed of up to six different functions simultaneously, allowing for the precise mixing of essential chemicals and ingredients required to produce high-quality explosive products. Additionally, the system was designed to be user-friendly, ensuring operators could easily navigate its functionalities while integrating critical safety control measures within a single, cohesive system. This focus on user experience is essential in environments where safety and efficiency are paramount.

One of the most significant challenges faced was the need to create a versatile system that could be configured to accommodate various styles of Bulk Explosive trucks. These trucks serve different functions, including those that produce ammonium nitrate-fuel oil (ANFO), Heavy ANFO (a blend of ANFO and emulsion), quads for producing Heavy ANFO in a pumpable form, and pumper trucks designed to pump emulsion, which is a pre-mixed blasting agent. Each truck style requires a tailored approach, necessitating a flexible control system that can adapt to unique operational demands.

Moreover, trucks come with ancillary differences that further complicate the design. Features such as handrails, auxiliary hydraulics, single or two-part gassing systems, and DOT valves need to be considered, along with a myriad of other options that may need to be added or removed based on specific requirements. Hydraquip Electric Systems leveraged its expertise in both electronics and hydraulics to devise solutions that met these complex challenges, ensuring that the control systems are both functional and compliant with safety regulations.

The end result was a robust and reliable electrohydraulic control system that not only met the diverse needs of Bulk Explosive trucks but also enhanced operational efficiency and safety. Hydraquip Electric Systems is proud to provide innovative solutions that drive productivity in the mining industry while maintaining the highest standards of safety and performance. Our commitment to excellence ensures that our clients can operate with confidence in even the most demanding environments.