Hydraquip Electric Systems was honored to be selected to design and supply a unique control panel for a high-precision chemical process plant, showcasing its expertise in delivering advanced control solutions. This sophisticated system empowers operators to manage complex chemical mixing requirements by allowing precise input of recipe percentages for various chemical components, along with a targeted final product delivery rate. Operators interact with the system through a user-friendly 12-inch touchscreen HMI, which simplifies control adjustments and provides real-time feedback on system performance.

The core of this system is powered by a Danfoss Plus+1 Microcontroller, a powerful device that coordinates the entire process by seamlessly adjusting the five 3-horsepower Variable Frequency Drives (VFDs) using a finely-tuned PID closed-loop control algorithm. This algorithm ensures the exact ratios of chemical ingredients are delivered according to the specified recipe, making it possible to achieve consistent product quality and precise chemical ratios without manual intervention. The result is an efficient, automated control panel that maintains reliability in demanding chemical processing environments, ultimately optimizing productivity and ensuring the highest standards of quality.

The microcontroller carefully manages the Variable Frequency Drives (VFDs) using an advanced PID closed-loop control algorithm. This sophisticated system ensures that the exact ratios of chemical ingredients are consistently delivered, maintaining precise and accurate mixing. By constantly adjusting and fine-tuning the ingredient flow, the algorithm upholds the specific chemical composition required for each batch, optimizing both efficiency and product quality.